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Lone Star team assembling light-gauge steel framing components in the prefabrication facility

PREFABRICATION

BUILT OFF-SITE.
READY FOR THE FIELD.

Our prefabricated metal framing and structural steel capabilities support off-site manufacturing of components and assemblies to improve consistency, reduce field work and enable faster, more efficient installation.

HOW WE BUILD

PREFABRICATION BUILT AROUND
PROJECT REQUIREMENTS.

Our prefabrication process brings production into a controlled environment, where components and assemblies can be manufactured with greater consistency and prepared for efficient field installation. From project information through fabrication, assembly and delivery, each stage is coordinated around the requirements of the job.

01

PROJECT INFO

02

→

04

ASSEMBLY

DETAILING

05

→

03

→

DELIVERY

PRODUCTION

OUR PROCESS

FROM PROJECT INFORMATION TO
FIELD-READY ASSEMBLIES.

01

PROJECT INFORMATION

Architectural, structural and project information are reviewed to establish scope, fabrication requirements and production needs.

04

ASSEMBLY

Where applicable, components are assembled off-site into larger systems or sections to reduce field work and streamline installation.

02

DETAILING

Components and assemblies are developed and coordinated into fabrication-ready information based on project requirements.

05

DELIVERY

Completed components and assemblies are organized and prepared for delivery in coordination with project schedules and field sequencing.

03

PRODUCTION

Components are manufactured in a controlled environment to support accuracy, consistency and repeatable quality.

PREFABRICATION CAPABILITIES

MULTIPLE SYSTEMS.
ONE COORDINATED APPROACH.

Lone Star crew assembling prefabricated steel framing systems in a controlled production facility

COLD-FORMED STEEL SYSTEMS

01

Wall panels, framing assemblies, trusses and other CFS components fabricated to project requirements and prepared for efficient field installation.

Components combined into larger assemblies where practical, reducing field fabrication and supporting faster, more controlled field installation.

PREASSEMBLED SYSTEMS

03

Worker fabricating a tapered wide-flange structural steel beam in Lone Star’s production facility

Hot-rolled structural steel components and assemblies fabricated to project-specific requirements and prepared for efficient field installation.

STRUCTURAL STEEL FABRICATION

02

PROJECT-SPECIFIC FABRICATION

04

Fabrication solutions developed around unique project conditions, scopes and installation requirements.

WHY PREFABRICATION

MORE CONTROL BEFORE
WORK REACHES THE FIELD.

01

CONTROL

Controlled production supports greater consistency, repeatability and quality throughout fabrication.

02

Off-site fabrication reduces field production and allows more work to be completed before components reach the jobsite.

EFFICIENCY

COORDINATION

03

Fabrication and delivery are planned around project requirements, installation sequencing and field conditions.

Material handling in Lone Star’s controlled prefabrication and production facility

READY TO BUILD OFF-SITE?

LET'S PLAN THE RIGHT
FABRICATION APPROACH.

From cold-formed steel assemblies to structural steel fabrication, Lone Star can coordinate production around your project requirements, schedule and field installation needs.

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